China high quality Longitudinal Rolling Seam Welder / Automatic Steel Sheet Welder for LPG Gas Cylinder ball bearing shaft collar

Product Description

Longitudinal Rolling Seam Welder / Automatic Steel Sheet Welder For LPG Gas Cylinder

------ Product Description

We supply the complete welding solutions for LPG cylinder, such as socket welding machine, handle/collar welding machine, base ring welding machine, longitudinal welding machine single/double circumference welding LPG Gas Tank/Cylinder MIG Double Head Circumferential Seam Welding Machine / Lathe Well Sold In Chinamachine et cetera.

 

Comparision between MIG and SAW welding for LPG gas cylinder
2000 pcs cylinders/8 Hours
Description MIG welding Saw welding
Capacity 360 pcs/8hrs/set 240 pcs/8hrs/set
No.Of welding machines 6 8
No.Of welders 3 39
No.Of welding pass One path Two paths
Power consumption MIG saves 40% than SAW
Wire consumption MIG saves 40% than SAW
Auto laser & video tracing device MIG welder has auto laser & video tracing device, SAW welder does not

------ Machine Configuration

Consider different requirements, we prompt 2 machine configuration Full auto & Semi auto which could be selected by customers to fit for the budget.

 

Full autoamtic welding line feature
 

Full-auto welding machine includes socket welding, handle/collar welding, base ring welding, circumference welding, and all machines work automatically, the cylinder halves are conveyed by mechancial arm and chain, this system really saves much labor cost and improve the working efficiency apparently.

PART A:Template full automatic welding line layout
 

PART B:Full automatic welding line detailed introduction

 

[Full auto socket welding]
 

This machine is used for upper cap socket welding and edge welding part polishing.Equip with CZPT YD-350GL4 welder 1 set, water cooling welding CZPT 1 pcs, 8L automatic cycle water cooling tank 1 set.The main shaft motor is 0.75KW.Polishing motor is 1.5KW, equip with the grating security protection.

Equip with NO.6 Hydraulic station, 1 set, vane pump, 5.5KW.Setting pressure:Falling 4 MPa, rising 9 MPa.

 

[Full auto handle welding]
 

This machine is used for upper cap hadnle welding.Equip with 3 sets welding torch, 3 welders finish at 1 time.Equip with CZPT YD-350GL4 welders 3 sets, welding CZPT 3 pieces.Main shaft motor is 0.4KW, with the grating security protection.

Equip with No.7 hydraulic station, vane pump, 5.5KW.Setting pressure:Pressing 4MPa, rising 9MPa.

[Full auto base ring welding]

This machine is used for lower cap bottom base welding, equip with 3 welding torch, 6 welders could be finished at 2 times.Equip with CZPT YD-350GL4 welder 3 sets, welding CZPT 3 piece.Main shaft motor 0.4KW, with the grating security protection.

Equip with No.3 hydraulic station, vane pump, 5.5KW, setting pressure:Pressing 4MPa, rising 10MPa.

[Full auto single head circumference welding]

This machine is used for cylinder upper shell and lower shell welding, it adopts seam vision tracking device, automatic imaging to tracking welding seam, welding the circumferential seam automatically, no need of manual intervention.It adopts CZPT 500GS (special) high-speed pulse MIG welding source.Welding speed can reach to 1000mm/min.It adopts double internal cooling MIG torch, it is suitable for long time welding.It is equipped with Supercooler automatic circulating cooling water tank to cooling the welding CZPT circularly.

Semi auto welding machine feature
 

Semi auto welding machines adopt more operators for loading and unloading cylinder halves purpose, whereas this option is economy if the budget is tight.
 

PART A:Template semi auto welding machine layout

PART B:Semi auto welding machine detailed introduction

 

Semi-auto handle&base ring welding machine Semi-auto socket welding machine
Motor power: 0.75KW Motor power: 0.75KW
Air pressure: 0.4-0.8 MPa Air pressure: 0.4-0.8 MPa
Welding CZPT adjusting range: Welding CZPT adjusting range:
X: 0-100mm X: 0-100mm
Y: 0-50mm Y: 0-50mm
Welding CZPT angle adjusting range: ±45° Welding CZPT angle adjusting range: ±45°
Speed: 60S/pcs Speed: 60S/pcs
Machine weight: 600KG Machine weight: 600KG
Machine dimension: 900x500x2150mm Machine dimension: 900x500x2150mm

------After Sale Service

Timely & Satisfied oversea installation service

We have rich experience for oversea installation and commissioning work, we always send the skilled engineers for assisting our clients to run the machine smoothly and quickly.

------ Our Factory Site

Our strong machining ability 

Our hired employees are over 100 for different working process, such as milling lathe,  punching machine, heat treatment, grinding machine, cause we make all machine parts by ourselves, we can ensure the parts quality by 100%.

Additionally, with strong manufacuting ability, we can delivery every order on time.

------ Company Introduction
 

HangZhou Longterm Machinery Technologies Co.,Ltd
 

HangZhou Longterm Machinery Technologies Co.,Ltd is the professional manufacturer of auto-welding equipment (MIG, TIG, MAG, PAW) and automatic welding system integration, as well as related equipment.Due to highly automatic, simple operation, welding strength and service life with the same stainless steel and plate, is widely used in aerospace, chemical industry, machinery, pressure vessels, fire extinguishers, water heater, enamel water tank, stainless steel products and other industries.

------ FAQ

In order to recommend you the proper machine, we'd like to get the below from you:

- What's the cylinder size you want to produce?
- It's better to provide the cylinder drawing.
- What's the daily capacity you want to attain?

 

Cooling Way: Water Cooling
Style: Horizontal
Frequency Range: Intermediate Frequency
Electric Current: AC
Work Form: One-Body
Type: MIG

Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

Shaft Collar

Different Types of Shaft Collars and How to Choose the Right One For Your Needs

A shaft collar is a simple machine component, but its role is crucial in a variety of power transmission applications. It is most commonly found in gearboxes and motors. Its simple design makes it a relatively easy component to install. In addition to being useful for bearing faces, shaft collars are also used as mechanical stops.

Single split shaft collars

Single split shaft collars are a common design choice for industrial applications. They provide easy installation and disassembly, reducing downtime and labor. Unlike traditional collars, they use full seating torque of set screws, resulting in even distribution of forces along the shaft circumference. In addition, they provide stronger holding power.
Single split shaft collars are available in a variety of sizes and materials. They are typically made of stainless steel, alloyed steel, or nylon. They are available with a black oxide finish or a smooth finish. In addition, they can be manufactured to custom sizes. The benefits of shaft collars manufactured by Power Rite are the high quality of their materials and the close tolerances of their manufacturing process.
Single split shaft collars are available in D-bore or hex bore configurations. They are designed to fit shafts with diameters from 1/4" to 6". Some of these types also have a proprietary black oxide finish. Single split shaft collars can be manufactured with a range of materials, including 303 stainless steel and 1215 lead-free steel. They can also be made with engineered plastic.
Single split shaft collars are an excellent choice for applications where accurate positioning is essential. These collars can be easily installed and removed without removing any of the shaft components. They feature double grub screws to help tighten the clamp around the shaft. This feature makes installation and removal easier and reduces downtime.
Single split shaft collars are also available in a lightweight style for applications where space is an issue. While these collars are ideal for light-duty applications, they are not ideal for heavy-duty environments. Single split shaft collars are generally made of a softer material, such as steel. They have high torque capacities and hold securely around a shaft. However, their high holding power and low friction means they can damage a shaft or cause indentations that make repositioning the shaft difficult.
Clamp-style shaft collars are another option for tougher installations. This type offers more clamping power than a one-piece shaft collar. They come in either a one-piece or two-piece design, and can be installed by hand.
Shaft Collar

Set screw collars

Set screw collars are used to secure shafts. They are available in a variety of sizes and materials. Available options include hex socket, cup point, and 3A thread screws. They are suitable for a variety of industries, including food, wood, and chemical. A distributor of set screw collars can custom-design them to meet the specifications of a given application.
There are many different types of shaft collars, which include socket set screw collars, 2-hole set screw collars, and metric and stainless steel collars. In addition to these, you can also find corrosion-resistant set screw collars with a black oxide finish. These collars are ideal for industrial and commercial applications and are RoHS compliant.
Set screw collars are the most cost-effective option for shaft collars. They also offer lightweight options for applications where space is at a premium. Additionally, they can be equipped with a second screw positioned at 90 degrees to provide additional load capacity. They also come with a keyway to accommodate keyed shafts. These collars provide a reliable solution for securing shafts in a variety of applications.
Compared to set screw collars, clamp-style collars are easier to install and have greater holding power. They are available in one and two-piece versions. Clamp style collars are designed to lock onto a shaft while not damaging it. In addition, they are easily removed and reinstalled. They can be used in a variety of settings, including in guiding systems and bombsights.
Set screw shaft collars are an excellent choice for applications where precision is important. They prevent shafts from moving and hold power transmission components in place. The set screw collar is set in place with a grub screw or set screw. The screw driver can adjust the set screw to achieve the desired position.

Quick-clamp shaft collars

Quick-clamp shaft collars are a simple yet effective way to secure shafts. These collars have an eccentric lever that generates a locking force on the shaft. They are easy to install and remove and are manufactured with an aluminum design. In addition, these collars have a low mass inertia value. They are available in both one-piece and two-piece styles. Both styles have outer diameter flats for mounting other components.
The Quick-clamp shaft collars are resilient and feature a flush handle. They are easy to install and adjust, eliminating the need for tools and reducing production downtime. Another feature of these collars is that they have a high-strength tension adjustment screw that ensures compatibility with a wider range of shaft tolerances. These collars also have an axial holding power adjustment screw.
CZPT manufactures two types of quick-clamp shaft collars. One type has a cam lever that sits flush with the outside diameter and is finger-actuated. The other type is a clamp-style collar with a tension-adjustment screw. This design is better suited to low-rpm applications, or for frequent changeovers.
Shaft Collar

Choosing the right shaft collar for your application

Shaft collars play a key role in many industrial applications, and choosing the correct one is critical. They need to be designed properly and have the appropriate performance characteristics to ensure safe and effective operation. In this article, we will look at the different types of shaft collars and how to choose the right one for your needs. Typically, shaft collars are made from steel or aluminum, coated with zinc or another corrosion resistant material. But they can also be made from non-metallic materials.
Shaft collars come in a variety of shapes and materials, and the right one for your application will depend on these features. The key factors to consider are the material, holding power, and surface treatment, and their alignment with your application specifications. The shaft collars that fit your application best are often highly customizable, so it is important to determine the exact specifications for your application.
Shaft collars are simple and versatile components that are used to secure bearings on a shaft. They also serve as mechanical stops and can help to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, medical instruments, and other applications. They are available in a wide variety of styles, and can be used for nearly any application.
The type of shaft collar you choose will depend on the application and the type of machine. A heavier duty shaft collar will provide better vibration and shock resistance. These collars are typically designed for off-road or mining applications, and can be made of heavy-duty steel. They also provide more holding power, as double-wide shaft collars can provide an additional 25% of holding power.
When choosing a shaft collar, it's important to consider the application and the required level of maintenance. Some assemblies will only need minor adjustments, while others require frequent disassembly. A two-piece shaft collar is a better option for assemblies that will have to be removed often.
China high quality Longitudinal Rolling Seam Welder / Automatic Steel Sheet Welder for LPG Gas Cylinder   ball bearing shaft collarChina high quality Longitudinal Rolling Seam Welder / Automatic Steel Sheet Welder for LPG Gas Cylinder   ball bearing shaft collar
editor by CX 2023-11-22

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Ever-power Schaftkragen Co., Ltd.

Mail: sales@china-shaft-collar.xyz

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