Planetary Gears - a masterclass for mechanical engineers

Planetary gear sets include a central sun gear, surrounded by many planet gears, held by a world carrier, and enclosed within a ring gear
Sunlight gear, ring gear, and planetary carrier form three possible input/outputs from a planetary gear set
Typically, one part of a planetary set is held stationary, yielding a single input and a single output, with the entire gear ratio depending on which part is held stationary, which is the input, and that your output
Instead of holding any kind of part stationary, two parts can be used mainly because inputs, with the single output being truly a function of the two inputs
This is often accomplished in a two-stage gearbox, with the first stage traveling two portions of the next stage. An extremely high gear ratio could be realized in a compact package. This sort of arrangement is sometimes called a 'differential planetary' set
I don’t think there exists a mechanical engineer out there who doesn’t have a soft place for gears. There’s just something about spinning items of metallic (or some other material) meshing together that's mesmerizing to watch, while opening up so many options functionally. Particularly mesmerizing are planetary gears, where in fact the gears not merely spin, but orbit around a central axis aswell. In this post we’re going to look at the particulars of planetary gears with an attention towards investigating a specific family of planetary equipment setups sometimes referred to as a ‘differential planetary’ set.

The different parts of planetary gears
Fig.1 The different parts of a planetary gear

Planetary Gears
Planetary gears normally contain three parts; An individual sun gear at the center, an interior (ring) gear around the outside, and some amount of planets that move in between. Generally the planets will be the same size, at a common middle distance from the center of the planetary equipment, and held by a planetary carrier.

In your basic set up, your ring gear could have teeth equal to the number of the teeth in sunlight gear, plus two planets (though there might be benefits to modifying this slightly), due to the fact a line straight over the center in one end of the ring gear to the other will span sunlight gear at the center, and area for a planet on either end. The planets will typically be spaced at regular intervals around the sun. To accomplish this, the total number of teeth in the ring gear and sun gear mixed divided by the number of planets has to equal a whole number. Of program, the planets need to be spaced far more than enough from each other so that they do not interfere.

Fig.2: Equal and reverse forces around sunlight equal no part force on the shaft and bearing in the centre, The same could be shown to apply straight to the planets, ring gear and world carrier.

This arrangement affords several advantages over other possible arrangements, including compactness, the likelihood for the sun, ring gear, and planetary carrier to use a common central shaft, high ‘torque density’ because of the load being shared by multiple planets, and tangential forces between your gears being cancelled out at the center of the gears because of equal and opposite forces distributed among the meshes between the planets and other gears.

Gear ratios of regular planetary gear sets
The sun gear, ring gear, and planetary carrier are usually used as insight/outputs from the gear arrangement. In your regular planetary gearbox, one of the parts is kept stationary, simplifying points, and giving you a single input and a single result. The ratio for just about any pair can be exercised individually.

Fig.3: If the ring gear is certainly held stationary, the velocity of the planet will be seeing that shown. Where it meshes with the ring gear it will have 0 velocity. The velocity boosts linerarly across the planet gear from 0 to that of the mesh with the sun gear. As a result at the centre it will be shifting at half the acceleration at the mesh.

For instance, if the carrier is held stationary, the gears essentially form a typical, non-planetary, equipment arrangement. The planets will spin in the opposite direction from the sun at a member of family acceleration inversely proportional to the ratio of diameters (e.g. if sunlight has twice the size of the planets, the sun will spin at fifty percent the rate that the planets do). Because an external equipment meshed with an internal equipment spin in the same direction, the ring gear will spin in the same direction of the planets, and again, with a velocity inversely proportional to the ratio of diameters. The rate ratio of the sun gear in accordance with the ring thus equals -(Dsun/DPlanet)*(DPlanet/DRing), or just -(Dsun/DRing). This is typically expressed as the inverse, known as the gear ratio, which, in this case, is -(DRing/DSun).

One more example; if the ring is kept stationary, the side of the earth on the band part can’t move either, and the planet will roll along the within of the ring gear. The tangential rate at the mesh with the sun equipment will be equivalent for both the sun and planet, and the center of the earth will be moving at half of this, being halfway between a point moving at complete velocity, and one not moving at all. Sunlight will become rotating at a rotational rate relative to the acceleration at the mesh, divided by the size of sunlight. The carrier will become rotating at a quickness in accordance with the speed at

the guts of the planets (half of the mesh speed) divided by the diameter of the carrier. The gear ratio would hence end up being DCarrier/(DSun/0.5) or simply 2*DCarrier/DSun.

The superposition method of deriving gear ratios
There is, however, a generalized way for figuring out the ratio of any planetary set without needing to figure out how to interpret the physical reality of each case. It really is called ‘superposition’ and functions on the theory that in the event that you break a movement into different parts, and then piece them back together, the result will be the same as your original motion. It's the same theory that vector addition functions on, and it’s not really a extend to argue that what we are doing here is actually vector addition when you obtain right down to it.

In this instance, we’re likely to break the motion of a planetary arranged into two parts. The foremost is if you freeze the rotation of all gears in accordance with each other and rotate the planetary carrier. Because all gears are locked together, everything will rotate at the swiftness of the carrier. The second motion is to lock the carrier, and rotate the gears. As mentioned above, this forms a more typical equipment set, and gear ratios can be derived as features of the various equipment diameters. Because we are merging the motions of a) nothing at all except the cartridge carrier, and b) of everything except the cartridge carrier, we are covering all movement taking place in the machine.

The information is collected in a table, giving a speed value for each part, and the apparatus ratio when you use any part as the input, and any other part as the output can be derived by dividing the speed of the input by the output.

finde uns

Ever-power Schaftkragen Co., Ltd.

Mail: [email protected]

Als einer der führenden Hersteller, Lieferanten und Exporteure von mechanischen Produkten in China, bieten wir Reduzierstücke, Kettenräder, Industrie- und Förderketten, Riemen, Riemenscheiben, Zahnräder, Zahnstangen, Getriebe, Motoren, PTO-Wellen, Taper Lock Bushing, Vakuumpumpen, Schraubenluft Kompressoren und viele andere Produkte. Bitte kontaktieren Sie uns für Details.

Montag bis Freitag: 9.00 bis 18.00 Uhr
Samstag und Sonntag: 10:00 - 16:00 Uhr

Recent Posts